Double-head Housing Connector Assembly Machine

JCW-CM10 fully automatic dual-end connector housing insertion machine is designed for batch production of equal-length wire harnesses. This automatic wire harness processing machine integrates wire cutting, stripping, terminal crimping and dual-end connector housing insertion in one continuous process.

It is equipped with crimp force monitoring system and CCD visual inspection. Real-time crimp pressure monitoring tracks crimp force during terminal crimping to catch abnormal crimp conditions. CCD vision inspection checks for missing terminals, terminal offset and incomplete housing insertion to guarantee assembly quality. This model relies on CCD visual inspection for quality verification and does not support pull-out force testing.

JCW-CM10 adopts batch one-time housing insertion for equal-length wires to achieve high productivity. It greatly cuts labor costs and human errors while maintaining consistent harness quality. The machine features simple setup and quick changeover for various connector types.

Widely applied in automotive wiring harness, home appliance cable, consumer electronic wire and electrical harness manufacturing. With crimp pressure monitoring and CCD visual control, it fulfills strict quality standards for high-volume precision wiring harness production.

Features

• Fully automatic dual-end connector housing insertion machine

• Batch one-time housing insertion for equal-length wire harness

• Integrated wire cutting, stripping, terminal crimping & dual-end housing assembly

• Built-in crimp force monitoring for real-time crimp pressure tracking

• CCD visual inspection to verify terminal crimp quality and housing insertion status

• Quality inspection via CCD vision only, pull-out force test unavailable

• High throughput batch processing for equal-length wires

• Fast connector changeover for multiple harness types

• Reduce manual operation, minimize human error and defect rate

• Stable continuous running for mass wire harness manufacturing

• Suitable for automotive, home appliance and electronic wiring harness

• Dual quality assurance: crimp pressure monitoring + CCD visual inspection to meet strict harness quality requirements