The JCW-CST16C is a fully automatic machine integrating single-end waterproof seal crimping and opposite-end cable pre-soldering preparation. It performs two different termination tasks on a single wire in one continuous cycle.
At one cable end, the machine loads the waterproof seal and carries out terminal crimping. It accurately positions the waterproof plug and locks it securely during crimping to retain reliable waterproof performance. For the opposite end, the equipment executes a complete pre-soldering sequence: stripping insulation, twisting exposed copper strands, applying flux and tin dipping. This process neatly bundles loose copper wires and coats them evenly with solder, preparing the cable end for subsequent soldering operations.
Integrated motion control stabilizes every production phase, including wire feeding, fixed-length cutting, double-sided insulation stripping, waterproof seal fitting, terminal crimping and multi-step tin preparation. Separate parameter calibration for the crimping station and tin preparation station enables flexible tuning to fit various wire gauges, waterproof plug styles and soldering requirements.
Product recipes are stored on the touchscreen panel, supporting fast switchover between different specifications and minimizing downtime between batches. An optional CFM crimp force monitoring module can be installed at the crimp station to track crimp force in real time. It detects abnormal crimping conditions and triggers alarms, intercepting defective harnesses before they flow into downstream procedures.
Ideal for automotive and sensor wiring harness manufacturing, this all-in-one equipment combines waterproof crimping and wire pre-soldering functions. It removes the need for standalone workstations and reduces manual labor for cable assemblies that require crimp terminals on one side and tinned wire ends for soldering on the other.
