JCW-CST08 Fully-auto Wire Crimping Tinning and Twisting Machine

Smart design, fully programmable, high output


Maximum flexibility and compelling options

The JCW-CST08 enables a fully automated overall process from processing to the open wire ends. Economically integrated and automated, it enables processing of four single wires (bulk goods) in a single step.  The standard model offers 850mm cutting length, 1200mm-1500mm-1800mm are all optional. Tinning can be turned off if needs only wire stripping and terminal crimping. 


The perfect process for the perfect wire

The JCW-CST08 is designed for meeting high output requirements. Fully automated processing including crimping and twisting enhances product security and stability. Parallel wire transfer ensures precise terminal crimping. The careful wire handling guarantees damage-free articles. They can be taken out of the wire deposit ready for insertion.


High-quality processing and simple operations

The JCW-CST08 integrates high-quality components: 6 sets of MITSUBISHI servo motors, THK/TBI guide, FESTO valve, highly rigid transmission structure, high-speed control system. Super user-friendly interface and 7" touch screen interface offer accurate input and clear vision. A motorized digital wire twisting monitor brings perfect wire tinning. Vivid detectors ensure high-quality production: wire lack detection, wire knot detection, stripping detection, crimping detection, air pressure detection, etc. 


Customization

- Crimping force monitoring ( CFM )

- 1200mm / 1500mm / 1800mm cutting length

- Wire prefeeder for keeping proper wire tension

- Customize HMI, language & logo

Model

JCW-CST08 Fully-auto Wire Crimping Tinning and Twisting Machine

Function

Single/dual end stripping, Full stripping, Partial stripping, Front side crimping, Rear side fluxing & tinning, Twist into pairs, Cut depth, Pull-off length, Side- / End-feed crimping applicators, Smoke collection. 

Wire range

AWG 32 - AWG 16 

Raw material

PVC, Teflon, Low halogen, etc.

Crimp force

2 tons [ 20 KN ]

Cut length ( L )

Pair Twist OFF: 14 - 850 mm [ 1200-1500-1800mm on request ]

Pair Twist ON:  25 - 700 mm [ Customizable longer cutting length ]

Cut length tolerance

0.002 x L 

Strip length

Standard model: Front side 7 mm, Rear side 11 mm

Optional: Rear side 15 mm / 18 mm

Twist length

2 - 10.5 mm

Tinning length

0.5 - 10.5 mm

Production rate

Pair Twist OFF: 5500 pcs/h by 100mm cutting length

Pair Twist ON: 650 - 900 twisting / h

Data library

100 programs

Detector

Wire lack, Wire knot, Wire stripping, Terminal crimping, Air pressure 

Smoke collect system

Yes

Optional peripherals

CFM, Wire unwinder, Marking system

Display

7" touch screen, English / Chinese  [ other languages on request ]

Power supply

AC 110 - 220V ± 10%, 50 / 60 Hz [ 110V on request ]

Rated power

3000 W

Air supply

0.5 - 0.8 MPa [ Clean and dry air ]

Weight

500KG

Dimensions

L 1700 x W 720 x H 1500mm

CE-Conformity

Complies with CE equipment guidelines relative to mechanical and electrical safety and electromagnetic compatibility.


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